Precision thin-wall polyimide tubing for semiconductor probe cards, test sockets and motor insulation. Tight ID/OD, clean cut, high temperature.
Polyimide tubing is the precision end of the polymer-tube range: extremely thin walls, very tight ID/OD control, high temperature capability and excellent dielectric strength. The dominant use is semiconductor test -- probe cards, test sockets and spring-probe assemblies -- where a few tenths of a millimetre of concentric, burr-free tube decides whether a contact seats cleanly and repeatedly.
This is the highest-score line in the plan because advanced packaging keeps pushing probe-test density, and buyers -- probe-card OEMs, test-socket makers, spring-probe and ATE suppliers -- qualify on micro-dimensions and batch consistency, not price. We lead with a micro-capability table and samples, and treat it as a country-pool-first motion into the semiconductor test supply chain rather than a material listing.
| Material | Polyimide (PI), Kapton-class |
| Wall thickness | Ultra-thin wall, micro sizes available |
| ID / OD | Tight tolerance, high concentricity |
| Continuous temperature | Up to ~260 C (PI grade dependent) |
| Dielectric strength | High, suitable for precision insulation |
| Finish | Clean cut, low particulate, low burr |
| Form | Extruded or wound, by specification |
For probe-card and test-socket work the tube has to be thin, dimensionally exact and thermally stable, and it has to survive repeated insertion without shedding. Polyimide holds wall and OD tighter than most films, stays stable at temperature, and gives a clean, low-burr cut. Against PTFE it is stiffer and easier to hold a tolerance on; against Nomex or PET it survives higher temperature and holds thinner walls.
Micro tubing lives or dies on concentricity and cut quality. We hold ID/OD to a stated tolerance, control concentricity so the wall is even around the bore, and clean-cut to avoid burrs that would foul a probe. Specify the bore and wall you actually need, not a catalogue size, and we will confirm capability.
We state the control plan with you. Batch traceability links the resin lot to the finished tube and the inspection record.
Where low-friction release is needed.
High-purity fluoropolymer sleeving.
Biocompatible non-shrink PTFE.
Polyimide for thin-wall precision and high temperature with tight ID/OD; PTFE where low friction and chemical release matter more than dimensional rigidity.
Tight ID/OD with controlled concentricity; state the bore, wall and tolerance and we confirm capability against a drawing.
Yes. Probe-card and test-socket tubing is a primary application; clean-cut, burr-free finish is standard for that use.
Both are possible; extruded gives tighter, more consistent thin walls for micro sizes. We advise by application.
Around 260 C depending on grade; confirm the continuous duty before qualification.
Related technical articles that help specify this product.
Send the bore, wall, tolerance, concentricity requirement and annual volume. We confirm micro-capability and sample lead time.