Polyimide Tubing (PI / Kapton Tubing)

Precision thin-wall polyimide tubing for semiconductor probe cards, test sockets and motor insulation. Tight ID/OD, clean cut, high temperature.

Precision polyimide (PI) tubing

Polyimide tubing is the precision end of the polymer-tube range: extremely thin walls, very tight ID/OD control, high temperature capability and excellent dielectric strength. The dominant use is semiconductor test -- probe cards, test sockets and spring-probe assemblies -- where a few tenths of a millimetre of concentric, burr-free tube decides whether a contact seats cleanly and repeatedly.

This is the highest-score line in the plan because advanced packaging keeps pushing probe-test density, and buyers -- probe-card OEMs, test-socket makers, spring-probe and ATE suppliers -- qualify on micro-dimensions and batch consistency, not price. We lead with a micro-capability table and samples, and treat it as a country-pool-first motion into the semiconductor test supply chain rather than a material listing.

Technical specifications

MaterialPolyimide (PI), Kapton-class
Wall thicknessUltra-thin wall, micro sizes available
ID / ODTight tolerance, high concentricity
Continuous temperatureUp to ~260 C (PI grade dependent)
Dielectric strengthHigh, suitable for precision insulation
FinishClean cut, low particulate, low burr
FormExtruded or wound, by specification

Applications by industry

Why polyimide for precision test tubing

For probe-card and test-socket work the tube has to be thin, dimensionally exact and thermally stable, and it has to survive repeated insertion without shedding. Polyimide holds wall and OD tighter than most films, stays stable at temperature, and gives a clean, low-burr cut. Against PTFE it is stiffer and easier to hold a tolerance on; against Nomex or PET it survives higher temperature and holds thinner walls.

Polyimide is not a release surface like PTFE -- do not specify it where low friction mould release is the job. Confirm wall, ID/OD tolerance and concentricity with a drawing before qualification.

Tolerance and concentricity review

Micro tubing lives or dies on concentricity and cut quality. We hold ID/OD to a stated tolerance, control concentricity so the wall is even around the bore, and clean-cut to avoid burrs that would foul a probe. Specify the bore and wall you actually need, not a catalogue size, and we will confirm capability.

Specify ID, OD and wall together. A micro tube quoted only by OD cannot be manufactured to the bore your socket needs.

Inspection and traceability

We state the control plan with you. Batch traceability links the resin lot to the finished tube and the inspection record.

Related components

PTFE / FEP / PFA Heat Shrink

Where low-friction release is needed.

2:1 PFA Heat Shrink Tubing

High-purity fluoropolymer sleeving.

PTFE Tubing for Medical Devices

Biocompatible non-shrink PTFE.

Common questions

Polyimide vs PTFE tubing -- which to choose?

Polyimide for thin-wall precision and high temperature with tight ID/OD; PTFE where low friction and chemical release matter more than dimensional rigidity.

What tolerance can you hold on thin-wall PI tube?

Tight ID/OD with controlled concentricity; state the bore, wall and tolerance and we confirm capability against a drawing.

Is it suitable for probe-card use?

Yes. Probe-card and test-socket tubing is a primary application; clean-cut, burr-free finish is standard for that use.

Extruded or wound polyimide tube?

Both are possible; extruded gives tighter, more consistent thin walls for micro sizes. We advise by application.

What temperature can polyimide tubing take?

Around 260 C depending on grade; confirm the continuous duty before qualification.

Engineering Guides & Selection Notes

Related technical articles that help specify this product.

Get pricing for Polyimide Tubing

Send the bore, wall, tolerance, concentricity requirement and annual volume. We confirm micro-capability and sample lead time.

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