EV and Energy-Storage (ESS) Insulation Components
Busbar sleeve, sensor capillary and support parts for battery platforms.
Battery platforms concentrate high current and heat in dense packs. The insulation parts must be rated, flame-safe and stable in the pack environment.
We supply busbar sleeve, sensor capillary and support parts as a coordinated set matched to your pack drawing.
Related Engineering Guides
Components for this solution
Filament-Wound Epoxy Tubing
Wound to a fiber angle set by your load path, then machined to shape.
Filament Fiberglass Wound Tubing
Standard and custom-wound fiberglass tubing for insulation and structure.
Shaped HV Casing Parts (FR-4/G10)
Machined casing, bushing and insulator shapes from wound epoxy glass.
PV Insert Epoxy Fiberglass Tubes
Insulator inserts for PV and busbar terminal assemblies.
Current-Limiting Fuse Tubes
Bodies for current-limiting links, built to the clearing spec.
Filament-Wound Rocket Tubes
Composite motor-case tubing wound to pressure and thrust load.
Fiber Sanding Discs (Fiber Backing)
Vulcanized-fiber backing discs for bonded abrasive wheels.
Heat-Shrink Busbar Sleeve
Recovers to a tight fit on busbars with V-0 flame and rated voltage wall.
800V Busbar Heat-Shrink Tubing
Rated wall and recovery for 800V EV and energy-storage busbars.
ESS Busbar Insulation Sleeve
Insulation for battery racks and ESS busbar links.
Power Cable Heat-Shrink Tubing
Joint and termination sleeve rated across LV and MV cable voltages.
Heat-Shrink Power Cable Accessories
Molded accessories and kits for cable joints and terminations.
Specify ev and energy-storage (ess) insulation components for your build
Send the platform spec — voltage class, busbar pitch, clearance, temperature profile and annual volume. We map the components above to your BOM and quote tooling per part.