Fuse Components

The supply scope for fuse and switchgear builders: LV, MV and HV fuse body tubes, arc-quenching liners, end caps and the small parts around them, produced from one drawing set so the interfaces match.

The 30-second version

  • One drawing set, not five suppliers. Tube, liner, washer and cap are held to the same interface dimensions, so the bill of materials closes at assembly.
  • Material follows the arc duty. Whether the surface faces the arc decides the family, and it is the single fact that removes most wrong candidates.
  • The tolerances that matter are at the ends. Bore, end square and cap interface are what fail at build, not the tube OD in the middle.

A fuse link is a stack of parts that has to fit and function together: a body tube, an internal liner, an end cap or terminal, and the small insulating parts around them. When those come from separate suppliers, the drawing tolerances add up in the wrong direction and the problem shows up on the assembly line. We supply the set from one drawing review so the interfaces are quoted against each other.

What goes into a fuse link

PartJob it doesMaterial families we useWhat decides it
Body tubeStructural shell and dielectric wall of the linkVulcanized fiber, phenolic kraft, epoxy glass, melaminePressure duty, arc exposure and the end-cap interface
Arc-quenching linerGenerates gas or ablates to extinguish the arcVulcanized fiber, engineered synthetic linersBreaking capacity and the clearing energy the design absorbs
Ceramic-filled epoxy tubeArc-resistant wall with high tracking resistanceCeramic-filled epoxy fiberglassArc proximity and outdoor tracking duty
Melamine tubeArc-resistant body with high mechanical strengthGlass melamine G5 and G9Mechanical strength together with arc resistance
Kraft paper tubeLiner, form or low-cost bodyResin-impregnated phenolic kraftCost position where arc duty is light
Washers and spacersIsolates a terminal or a fastenerEpoxy glass, vulcanized fiberBolt callout, clamp load and creepage after clamping
Knurled or screwed tubeEnd termination without a separate capVulcanized fiberFeature depth against the remaining wall

Material by duty, in one view

If the surface faces the arcUseWhy
Yes, and the design relies on gas generationVulcanized fiber or a synthetic arc-quenching linerIt ablates and releases quenching gas instead of melting into a conductive path
Yes, with high tracking duty outdoorsCeramic-filled epoxy fiberglassHigh tracking resistance and no carbon path forming on the surface
Yes, and mechanical strength matters as muchGlass melamine G5 or G9Arc resistance carried together with stiffness and impact strength
No, it is structure or a liner formPhenolic kraft or canvas epoxyCheaper per part where the surface is not asked to quench
No, it is the outer structural shellFilament wound fiberglass or fiber and epoxy combinationHoop strength and burst performance with a controlled wall
The interface is where fuse builds fail. The three dimensions that decide whether a link assembles are the bore, the end squareness and the cap interface. A tube that measures correctly in the middle and drifts at the end will still scatter your assembly line, so we inspect the ends and quote them as the datum scheme on the print.
Medium voltage fuse body tubes on an assembly bench showing the fiberglass wound outer body and the arc quenching liner at the open ends
MV fuse body tubes with the arc-quenching liner visible at the open ends. The liner material and the cap interface are decided together, because the clearing duty flows through both.

Information we need to quote a fuse component

Infographic of the fuse component stack from body tube and arc quenching liner to end cap and insulating washers
The component stack in one view. Where a programme buys all four from one source, the interface tolerances are quoted against each other rather than against five separate drawings.

Components for this solution

Custom Vulcanized Fiber Tubes

Rolled and machined vulcanized fiber (fish paper) fuse bodies, thin-wall and small-diameter, to your drawing.

Ceramic-Filled Epoxy Fiberglass Tubes

Arc-resistant, high tracking resistance tubes for current-limiting and HV fuse links.

Medium and High Voltage Fuse Link Bodies

Cylindrical fuse bodies for MV and HV links, with end-cap interfaces machined to spec.

Small-Diameter Thin-Wall Fuse Tubes

Thin-wall vulcanized fiber and epoxy tubes for compact cylindrical links.

Phenolic Kraft Paper Tubes

Resin-impregnated kraft paper tubes for liners, forms and low-cost fuse bodies.

G5 / G9 Melamine Tubes

Glass melamine tubes with high mechanical strength and arc resistance.

Fiber-Epoxy Combination Tubes

Layered vulcanized fiber and epoxy glass for combined arc performance and strength.

Vulcanized Fiber and Fiberglass Tubes

Fiber inner with fiberglass reinforcement for stronger thin-wall bodies.

Canvas Epoxy Fuse Tubes

Phenolic cotton canvas tubes for cost-effective mechanical fuse bodies.

Knurled and Screwed Fiber Tubes

Vulcanized fiber tubes with knurl, thread or shoulder for end termination.

Synthetic Arc-Quenching Fuse Tubes

Engineered arc-quenching liner materials for high clearing energy duty.

G10 / FR-4 Epoxy Glass Washers

Precision epoxy glass washers for terminal and busbar insulation.

Fuse Body Tube for Power Protection

Bodies for power protection links, with the material matched to the duty.

Current-Limiting Fuse Tubes

Epoxy glass tubes for current-limiting links, where the wall absorbs the let-through energy.

Vulcanized Fiber Washers

Fish paper washers and spacers for terminal isolation inside the link.

Related solutions

MV/HV Fuse Body Tubes

The selection route from 1 kV to 36 kV: which material faces the arc and which one only carries the structure.

Busbar Insulation

Sleeve, dual-wall tube and connection boxes for the conductor side of the same switchgear.

EV & ESS Insulation Components

Pack and rack insulation where the same fuse is mounted on a battery platform.

Common questions

Can you supply the complete fuse link bill of materials?

Yes. Body tube, internal liner, insulating washers and the small parts around them can all come from one drawing set, which is usually the point of the enquiry. Parts that are metal, or that need plating or a spring property, we will tell you plainly are outside our scope rather than quote them through a third party.

Which material should face the arc?

Vulcanized fiber or an engineered synthetic arc-quenching liner when the design relies on gas generation, ceramic-filled epoxy or glass melamine when the duty is arc proximity with tracking. Everything else in the link is structure or a form, and those can be cheaper. If you are not certain which surface is arc-facing in your design, send the link drawing and we will mark it up.

How do you hold the end-cap interface tolerance?

The interface is inspected as a feature in its own right, not inferred from the tube OD. Bore, end squareness and engagement length are gaged against the datum scheme on your print, and where the print does not define a datum we ask before quoting, because guessing there is how a batch scatters at assembly.

What thickness of wall do you recommend for a given voltage class?

Wall is set by the clearing duty and the mechanical load, not by the voltage class alone, so there is no honest single number to quote. What we do is take your breaking capacity and the material you have chosen, then check the wall against both the dielectric duty and the burst or crush load before the price goes out.

Do you make thin-wall and small-diameter bodies?

Yes, including thin-wall and small-diameter parts with tight tolerances for compact cylindrical links. That work is where the tube process matters most, because a small bore with a thin wall leaves very little room for run-out, so we discuss the machining and the gaging method before the sample.

Can you work from a sample of a part we already buy?

We can, and it is a common route for a second source. Be aware that from a sample alone we measure what exists rather than what the assembly needs. If the only reason you are re-sourcing is that the current part is marginal, send the drawing as well so we can fix the marginal dimension instead of copying it.

How do you handle certification for a new link?

We supply the material COA traceable to the incoming certificate, first-article inspection per your plan, in-process dimensional records and final inspection reports. Dielectric, immersion and burst testing are available on request where the duty calls for them. The certification of the finished link stays with you as the link maker; we provide the evidence the tube and liner contribute.

What documentation comes with a batch?

Material certificate traceable to the incoming lots, dimensional records at each station, final inspection report, and RoHS and REACH declarations for the standard grades. If your customer requires a specific format or a certificate of compliance per shipment, tell us at enquiry stage so it is built into the process rather than added afterwards.

How long is lead time for a custom fuse body?

It depends on whether the part needs tooling and on the process. A rolled fiber tube to a known drawing is faster than a wound or moulded body, and a first article adds time on any new part. We quote lead time per part and per finish rather than giving one number for the family.

Do you have a minimum order quantity?

It depends on whether the size is stock or made to drawing. Standard bores ship in sample quantities. Custom tooling, special laminates and wound parts carry a minimum tied to setup, and we state it at quotation rather than after the sample is approved.

Can you supply the liner as a separate item?

Yes, and sometimes that is the right answer when your tube supply is already settled and only the arc-quenching liner is under review. Send the bore it has to fit and the clearing duty, and we will quote the liner against the interface rather than against a nominal wall.

What if our duty does not fit any material you make?

Then we say so and point at the right family. High-voltage duties that genuinely need a ceramic body, or designs where a standard commercial part is the correct answer, are both cases where telling you no costs us one order and saves you a field failure.

Send the fuse link drawing, get the component set quoted

Send the governing standard, the voltage class and breaking capacity you are designing to, the body and liner materials, ID, OD, wall and length with the tolerances that matter marked, the end-cap or terminal interface and the datum scheme, bore and venting arrangement, finish and marking, acceptance criteria, plus prototype and annual volume.

Or use the contact form

The form hands your enquiry straight to your own email client, already addressed to sale@wellele.com. We reply within one business day, so attach the drawings to that message.